Authors of section


Florian Gebhard, Phil Kregor, Chris Oliver

Executive Editor

Chris Colton, Richard Buckley

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Long leg cast then hinged knee brace

1. Principles

Common deformity

It is recognized that perfect realignment of a displaced distal femoral fracture will be impossible with a long leg cylinder splint. However, it helps to bring the fracture out to length and to correct some of the common hyperextension deformity.

Note: If the splint is not able to control the length adequately, this would be an indication for tibial skeletal traction, when a spanning external fixator could not be made available for provisional stabilization.

The surgeon applying the long leg splint must remember that the common deformity of a supracondylar femoral fracture is shortening and hyperextension of the distal fragment. In order to counteract the hyperextension, either a bolster can be placed under the supracondylar region, or preferably the knee can be sufficiently flexed by bringing the leg off the end or side of the table.

In order to maintain the length of the fracture in the long leg splint care must be taken to provide good supracondylar molding.

long leg cast then hinged knee brace

Teaching video

AO teaching video: Upper leg circular cast

2. Preparation


To apply the long leg circular cast, the following materials are needed:

  • A stockinette, or tubular gauze bandage
  • Scissors
  • Cotton wool, or dedicated under-cast padding
  • Plaster-of-Paris bandages, which come in rolls of varying widths
  • Plaster slabs, generally five layers thick, and available in differing widths
  • Water, or another wetting agent

The water should be tepid, or lukewarm, with an ideal temperature between 22° and 25° C.

It should be noted that colder water, or a bandage that is wetter, will allow for an increased working time, while warmer water, or a bandage that is drier, reduces the working time.

Patient positioning

The patient should be lying supine, with the ankle over the edge of the table. The foot should be plantigrade.

The patient’s knee should be flexed to approximately 20-35°, which will relax the gastrocnemius muscle. This will reduce the hyperextension.

The buttock on the side of the injury should be elevated from the table with a bolster, if possible.

long leg cast then hinged knee brace

3. Reduction

The long leg cast is generally applied several weeks after the fracture has occurred. Nonetheless, the surgeon should be aware of the tendency of the fracture to shorten and to fall into hyperextension. Manual traction, as depicted, can counteract the tendency for shortening, as previously described. A bolster placed beneath the supracondylar region will counteract hyperextension deformity.

long leg cast then hinged knee brace

4. Padding

Leg support

After reduction, an assistant supports the leg, and checks to ensure that there is no rotation of the fracture, by verifying that the second toe, patella and superior iliac spine remain in line.

The distal edge of the cast will be located at the level of the metatarsal heads, while the toes should remain free.

The proximal edge lies just below the greater trochanter on the lateral side, and just below the groin on the medial side.

Take care to avoid pressure over the fibular head and neck area, to prevent pressure on the common peroneal nerve that could cause neurapraxia, or nerve damage.

long leg cast then hinged knee brace

Stockinette application

Apply a stockinette and cut it slightly longer than the final cast will be.

long leg cast then hinged knee brace

Cotton wool padding

Starting at the distal border, gently wind on the cast padding, once around the foot and then around the ankle several times in a figure-of-eight. Make sure that the edge does not cut into the 90° bend of the ankle.

long leg cast then hinged knee brace

Wind the cast padding towards the knee, with an overlap of 50%.

The overlap creates a double layer of padding, which is sufficient in most cases.

The cotton wool extends slightly beyond the planned length of the cast, so that when the end of the stockinette is folded over, the end of the cast will be padded.

long leg cast then hinged knee brace

Additional padding

Apply additional cast padding over the patella, the malleoli and over the heel, to protect the pressure points against pressure sores.

It should be kept in mind that, when more padding is applied, there will be less support to the injury site.

long leg cast then hinged knee brace

5. Plaster application

Plaster bandage

Dip the plaster bandage into the water and remove the excess moisture by gently squeezing the bandage.

Starting with the bottom of the foot, wrap the plaster bandage around the ankle in a figure-of-eight.

long leg cast then hinged knee brace

Pass the bandage over the heel and then towards the knee with a 50% overlap, in the same manner as the cotton wool.

In this case a 200 mm wide plaster bandage is used. A 150 mm wide bandage may also be used, however, it will take longer to apply.

long leg cast then hinged knee brace

Additional plaster bandage

Apply a second plaster bandage beginning over where the first one ended.

It continues proximally towards the planned upper edge of the cast and then returns towards the ankle.

As additional plaster bandages are required, they should begin with the end of the previous one, in order to ensure even thickness of the cast.

long leg cast then hinged knee brace

Gaining cast strength

To strengthen the cast, apply plaster slabs to both the anterior and posterior aspects.

A third slab may also be applied to reinforce the proximal edge.

long leg cast then hinged knee brace

Forming the proximal end of the cast

Fold the loose end of the stockinette over the proximal edge of the cast.

Starting just below the proximal edge add another plaster bandage. This will secure the loose end of the stockinette and the plaster slabs.

long leg cast then hinged knee brace

Knee flexion

You may now place a pillow under the patient’s leg, although the knee should continue to be supported manually.

Knee flexion of 20-35° will relax the gastrocnemius, as previously discussed. This can be accomplished by a bolster or pillow underneath the supracondylar region, or by bringing the leg off the side, or end, of the table.

long leg cast then hinged knee brace

Forming the distal end of the cast

Note the extra plaster covering the toes. This ensures adequate support for the metatarsal heads.

Remove the excess plaster with the scissors and fold the stockinette over the distal end of the cast.

long leg cast then hinged knee brace

Apply another plaster bandage to secure the ankle and the loose end of the stockinette at the distal edge.

As before, apply it in a figure-of-eight around the ankle.

Attempts should be made to ensure that the foot is at 90° to the lower leg. If the foot drops into equinus, it will be difficult to correct a soft-tissue deformity later.

long leg cast then hinged knee brace

Final molding

While the plaster is still soft, mold it gently to the curve of the tibia and around the knee. In addition, a supracondylar mold is important for the cast to control the length of the limb.

Check to ensure that there is no rotation of the fracture, by verifying that the second toe, patella and superior iliac spine remain in line.

To ensure that the foot is plantigrade, apply gentle pressure to the sole of the forefoot.

The pressure should be continued until the plaster hardens. However, the plaster will not achieve full strength for 36 hours.

long leg cast then hinged knee brace

Completed cast

The application of the long leg circular cast is now complete.

When the fracture is "sticky", the cast is changed for a hinged, functional knee brace.

long leg cast then hinged knee brace

6. Aftercare following long leg cast application

Impediments to the restoration of full knee function after distal femoral fracture are fibrosis and adhesion of injured soft tissues around the metaphyseal fracture zone, joint capsular scarring, intra-articular adhesions and muscle weakness.

Once early fracture stability has been restored by the healing process the surgeon and the physical therapy staff will design an individual program of progressive rehabilitation for each patient.

The regimens suggested here are for guidance only and not to be regarded as proscriptive.

The long leg circular cast is not intended to be a weight-bearing cast, so the patient will need to use crutches, or a walker. The leg should be kept elevated, whenever possible, to prevent additional swelling.

The exercises for the patient should be explained and demonstrated. These include: flexing the toes and lifting the leg.

A major concern with the use of a long leg cast for a distal femoral fracture is knee joint stiffness. Therefore, the duration of treatment in the long leg cast should be as short as possible (4-6 weeks). After this period, the cast will be changed to a hinged knee brace, or hinged knee cast to allow knee flexion and extension. This would be applied as soon as firm callus formation is present.

extraarticular fracture avulsion

Weight bearing
Weight bearing would be started at approximately 8-12 weeks following injury.

Radiological review
There should be regular radiological review until fracture union.

Thrombo-embolic prophylaxis
Consideration should be given to thrombo-embolic prophylaxis, according to local treatment guidelines.